The Juice and tea filling production line adopts two methods of high temperature hot filling and aseptic cold filling, and the process requirements for the production of fruit juice and tea drinks are strict. From the comprehensive comparison of PET bottle filling technology, the operation of the production line and the quality of drinks, it is more economical and reliable to choose the hot filling process.
1. Cylinder lift, oil - nylon gear transmission, low noise, machine running balance.
2. Using magnetic torque screw cap, achieve the cap grasp, cap screw function. The screw-cap torque is stepless adjustable with constant torque screw-sealing plastic cap function. It does not damage the cap, the seal is tight and reliable.
3. The horizontal rotary pneumatic cap opener has the functions of not damaging the surface of the bottle cap and automatically replenishing the cap with the signal of missing cap in the hopper.
Machines included in this Juice and tea filling production line:
- Bottle blow moulding machine;
- Bottle unscrambler;
- Water treatment;
- Beverage processing system;
- Air conveyor;
- Filling machine with rinsing, filling and capping;
- Lamp inspection;
- Bottle drier;
- Ink jet printer;
- Labeling machine;
- Shrinking machine;
- Conveying system;
- Cooling tunnel and bottle warm tunnel.
Complete fruit juice processing machinery procedure:
1. Water treatment system
Raw water → raw water tank → raw water high pressure pump → multi-medium filter (Quartz sand filter) → active carbon filter → sodium ion exchanger → water pump → precision filter → RO device → ozone device → pure water tank
Remark: Supply water for juice blending tank and washing-filling-capping units
2. Juice preparation making treatment system
Sugar melting tank → sugar filter → Juice blending tank → juice homogenizer → vacuum De-aerater → storage tank → UHT ultrahigh temperature instant Sterilizer → heating and cooling tank
3. Filling and packing line
Bottle mould blowing machine → bottle unscrambler → air conveyor → auto washing-bottling-capping units (monobloc 3-in-1 machine) → inverted bottle sterilizer → bottle cooling machine → jet printer → auto hot shrink labeling machine → hot shrink label tunnel → bottles plastic shrink packing machine bottle dryer → jet printer → auto hot shrink labeling machine → hot shrink label tunnel → auto film shrink wrapping packager → stacker by worker